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Repairing Cartridge-Style Two-Handled Faucets

Cartridge faucets regulate water flow with a movable cartridge and a rubber O-ring. (Fig. 1)

Should your cartridge faucet leak, the steps below will help you diagnose and fix the problem.
Movable Cartridge and Rubber O-ring Fig. 1
PROJECT BASICS
  • Project: Easy
  • Estimated Project Time: Half an hour
  • Start Tips: Turn off the water shutoff valves or the main valve before beginning work. If you shut off the main valve, drain the system to the lowest fixture. Open faucets at higher elevations to complete the drain-down task
  • Safety Tips: Not applicable
  • Recommendation: Do-it-Yourself
TOOLS & MATERIALS
Flat-bladed or Phillips screwdriver Electrical tape
Allen wrench Can of compressed air
Utility knife Replacement cartridge(s)
Plastic-headed hammer O-ring(s)
Adjustable wrench or adjustable pliers Petroleum jelly or heat-proof grease
Access the CartridgeFig. 2

INSTRUCTIONS
1) Access the cartridge
Cartridge faucets have one cartridge per handle, and the cartridge(s) are secured in one of two ways:
On the outer surface of the handle, there may be a clip that secures the cartridge to the handle assembly. Once you pry out the clip, you'll probably see an Allen screw securing the handle. Remove this screw with an Allen wrench (Fig. 2) to remove the handle and cartridge.
Take off the Handle Fig. 3
Alternatively, the handle may be secured by a screw under the cap. Pry up the cap to remove the screw and take off the handle. (Fig. 3)
Loosen the Retainer Fig. 4
At this point, you'll probably see a retainer that houses the cartridge. Loosen the retainer by turning it counterclockwise with adjustable pliers (Fig. 4). Then look for the clip that holds the cartridge and remove it. Now, you can grab the stem of the cartridge, pull it free, remove, and replace it.

Since cartridges come in different models and sizes, take the damaged cartridge to a hardware, home center or plumbing supply store so you can match it to the right replacement.
2) If a spout leaks ...
Due to deposits
Deposits are the primary reason for cartridge-style spout leaks. To remove them, aim the nozzle of a can of compressed air at the spokes located at the base of each cartridge. Use a few short bursts to blow away the deposits keeping the movable disc from seating against the stationary disc. Flush the pout with water. If the spout leak persists, replace the cartridges.
Due to overtight handles
Handles of a cartridge-style faucet that are secured too tightly can cause a leak from the spout. Loosen the handle screws and retighten them just enough to hold the handles in place. If the leak continues, replace the cartridges.
3) If a handle leaks ...
Due to worn O-rings
The two-handled cartridge faucet uses O-rings to prevent water from leaking around the handles. If a leak develops, remove each handle and cartridge. Using a utility knife, cut off the old O-rings. Spread a thin coat of petroleum jelly or heat-proof grease on the new O-rings before placing them into the grooves. Finally, reinstall the handle.




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